mTxsolution
Eliminate losses, maximize OEE and engage your teams in continuous improvement. Our Total Productive Maintenance expertise transforms your maintenance culture and boosts your productivity.
These problems cost manufacturers millions every year. The 6 big losses of TPM are probably present in your plant.
Your equipment breaks down without warning, causing costly shutdowns and disrupting production. Maintenance is always in firefighting mode.
Series changes take hours. Adjustments are made by feel, without standards. SMED remains a theoretical concept.
The machine runs but not at nominal speed. Minor stops of a few seconds accumulate without being measured or analyzed.
Too many non-conforming parts come off the line. Rework consumes time and resources. Quality is not built into the process.
Operators don't feel concerned about machine condition. Maintenance and production work in silos. No improvement culture.
You don't measure your OEE or the data is unreliable. Impossible to identify real loss sources and prioritize actions.
A structured approach based on the 8 pillars of TPM and over 20 years of field experience in heavy industry.
Accurately measure your real OEE and identify the 6 big losses. Quantify improvement potential and prioritize actions.
Transfer basic tasks to operators: inspection, cleaning, lubrication. Develop ownership and early anomaly detection.
Create an organized and visual work environment. Eliminate waste, facilitate anomaly detection and improve safety.
Drastically reduce your changeover times. Convert internal operations to external and standardize procedures.
Attack your major losses with cross-functional teams. PDCA methodology and problem-solving tools.
Develop your teams' skills: operators, technicians, supervisors. Internal certifications and versatility matrices.
TPM rests on 8 complementary pillars. We help you deploy them progressively according to your priorities.
Operators as equipment owners
Preventive and predictive strategies
Major loss elimination
Skills development
Design for maintainability
Zero defects, zero breakdowns
Lean in support functions
Zero accidents, zero pollution
A structured and progressive deployment, adapted to your maturity and operational constraints.
Initial OEE measurement, loss mapping, TPM maturity assessment, pilot equipment identification.
2-3 weeksManagement and supervisor training, team awareness, TPM structure creation (committee, champions).
2-4 weeks5S and autonomous maintenance deployment on pilot equipment, first Kaizens, visible quick results.
2-3 monthsExtension to other lines and workshops, best practice standardization, pillar reinforcement.
6-12 monthsAnchoring in culture, regular TPM audits, continuous improvement, internal benchmarking.
OngoingEach sector has its critical equipment and specific constraints. Our TPM approach adapts to your context.
Assembly lines, machine tools, robots. OEE optimization, cycle time reduction, flexibility.
Challenge: Changeover time, minor stopsContinuous production lines, packaging, hygiene. Sanitary constraints and seasonality.
Challenge: Cleaning, HACCP complianceProduction equipment, packaging, controlled environments. Validation and GMP compliance.
Challenge: Validation, documentationCrushers, conveyors, mobile equipment. Harsh environments and critical availability.
Challenge: Availability, abrasive wearPower plants, turbines, distribution equipment. Reliability and service continuity.
Challenge: Criticality, regulationAssembly lines, stamping, painting. High rates and zero-defect quality.
Challenge: Rate, PPM qualityMeasurable and sustainable results through a structured TPM approach.
OEE improvement after 12 months of TPM deployment.
Breakdown reduction through autonomous and preventive maintenance.
Series changeover time reduction with SMED.
Typical return on investment of a well-run TPM program.
A packaging plant with 8 production lines, 55% average OEE and excessive changeover times.
Low OEE, average changeover time of 45 minutes, frequent untracked minor stops, operators disengaged from equipment condition.
18-month TPM deployment: 5S on all lines, autonomous maintenance, SMED, Kaizen on major losses, training of 120 operators.
Our SaaS solutions enhance your TPM approach effectiveness and sustain results.
Cloud-native CMMS integrating real-time OEE tracking, autonomous maintenance checklists and TPM dashboards.
Discover EndofTimeAssess your TPM program maturity according to the MTX Resilience framework and identify your improvement areas.
Assess my maturityA team of senior consultants with field experience in the world's largest plants.
Get a free OEE assessment and discover your improvement potential.
Free assessment with no obligation.
