mTxsolution
Move from reactive to predictive maintenance. Our experts transform your maintenance function into a performance and competitiveness driver.
82% of companies experienced at least one unplanned downtime in the last 3 years. Do you recognize these situations?
Your equipment breaks down without warning. Maintenance is always firefighting. Downtime costs explode and production is disrupted.
58% of your time is spent on emergencies. No planning, no prevention. You suffer breakdowns instead of anticipating them.
Your senior technicians are retiring. New hires lack experience. Only 29% of managers consider their teams prepared.
Average industrial equipment age is 24 years. 42% of downtime is caused by obsolescence. Spare parts are becoming scarce.
70% of plants have a CMMS, but 45% continue using Excel in parallel. Data exists but isn't analyzed to prevent failures.
MTBF, MTTR, OEE, availability rate... You don't measure or poorly measure your indicators. No improvement without measurement.
A structured approach combining business expertise, proven methodologies and digital solutions to transform your maintenance function.
Evaluate your maintenance maturity: processes, organization, skills, tools. Identify quick wins and improvement potential.
Define the right strategy per equipment: corrective, preventive, condition-based, predictive. Optimize resource allocation.
Structure your work management: creation, planning, scheduling, execution, closeout. Maximize team productivity.
Plan and execute your major shutdowns with excellence. Minimize duration and costs while maximizing quality.
Move to the next level with vibration analysis, thermography, oil analysis. Anticipate failures before they occur.
Optimize or deploy your CMMS. Digitalize your maintenance processes for more efficiency and traceability.
Essential indicators to measure and improve your maintenance function performance.
Average time between failures. Measures equipment reliability. The higher, the more reliable your machines.
Average repair time. Measures corrective maintenance efficiency. Goal is to minimize it.
Combines availability, performance and quality. World-class = 85%.
Percentage of time equipment is available to produce. Target > 95% for critical equipment.
Pending workload. A controlled backlog = 2-4 weeks of work. Beyond that, risk of drift.
Maintenance cost per unit produced. Enables benchmarking and efficiency tracking.
A proven methodology to sustainably transform your maintenance function.
Complete evaluation of your maintenance maturity, industry benchmark, gap identification and improvement opportunities.
2-4 weeksTarget strategy definition, criticality analysis, project prioritization, business case and detailed roadmap.
2-3 weeksRedesign of key processes: work order management, planning, procurement, planned shutdowns. Standards and procedures.
2-4 monthsCMMS optimization or implementation, ERP and IoT integration, dashboards, team training.
3-6 monthsGovernance setup, KPIs and performance reviews, continuous improvement, skills development.
OngoingOur expertise covers the most demanding industries in terms of maintenance and reliability.
Optimize your production line availability. Reduce unplanned downtime and maintenance costs.
326h downtime/year avgManage maintenance in extreme conditions. Maximize mobile and fixed equipment availability.
$180K per incidentEnsure onshore and offshore installation reliability. Control risks and massive downtime costs.
$500K/hour downtimeGuarantee power plant and network availability. Optimize planned shutdowns and predictive maintenance.
$1-2M per shutdownBalance 24/7 production requirements, hygiene and regulatory compliance (FSMA, HACCP).
HACCP complianceEnsure GMP compliance of your maintenance. Documentation, traceability and equipment validation.
85 FDA warning letters/yrConcrete and measurable results achieved with our clients.
Average reduction in unplanned downtime after 12 months of support
Savings on maintenance costs through strategy optimization
Improvement in maintenance team productivity
Extension of critical equipment lifespan
A mining company with 5 sites and over 200 heavy mobile equipment faced exploding maintenance costs and insufficient availability.
Equipment availability at 72%, maintenance costs 40% above benchmark, reliability issues impacting production, no CMMS or KPIs.
Complete assessment, criticality-based maintenance strategy (RCM), CMMS deployment, predictive maintenance on critical equipment, team training.
Our software solutions complement our consulting expertise to maximize results.
Our asset lifecycle management platform. Centralize all your equipment data, plan maintenance, track KPIs in real-time.
Discover EndofTimeEvaluate your asset management maturity in 30 minutes. Get a detailed report and actionable recommendations based on ISO 55000.
Assess my maturityA team of senior consultants with field experience in heavy industry.
Let's discuss your challenges and discover how we can support you towards excellence.
Response within 24 business hours
Guides, webinars and tools to improve your maintenance.
